PRODUCTS & MANUFACTURING CAPABILITIES

Precision Components.
Complete Production.

Start with the part you need. Every linked product and process has its own engineering scope, acceptance requirements and quotation information.

Order one mold component, a matched set, a complete tool or a molding and assembly program. Our precision-machining focus here is tooling: cores, cavities, inserts, pins and the interfaces that make a mold work.

01 / Precision mold components

Machined core for a complex molded geometry

Forming surfaces & inserts

Drawing-based components, finished conditions and matched interfaces for new tooling or replacement.

Precision mold cores ↗
Precision mold cavities ↗
Custom and replacement inserts ↗
Forming pins and micro core pins ↗
Component supply overview ↗

Precision mold cavity from the NewwaySmart project archive

Movement, guidance & ejection

Control the molding position, movement, release and maintainable wear interfaces.

Sliders and side actions ↗
Lifters and ejection components ↗
Guide pillars and bushings ↗
Ejector pins, sleeves and blades ↗
Wear plates and gibs ↗

Dimensional inspection of a mold component

Supporting tool components

Specify the whole working interface: geometry, material, treatment, inspection and supplied condition.

Pins and sleeves overview ↗
Mold bases and standard parts ↗
Polishing, texture and coatings ↗
Assembly and inspection fixtures ↗
Inspection and acceptance ↗

02 / Complete molds and development tooling

Conventional production tools, multi-material tools and micro-feature tooling. The mold may remain for production with us or be delivered to your factory with the agreed records and spares.

Precision mold design and manufacture · Conventional, two-shot and insert molds · Micro injection molds · LSR molds · Bottle-cap and flip-top molds · Rapid and trial tooling

03 / Silicone and plastic molding

Silicone parts and interfaces

Silicone micro injection molding ↗
Small silicone seals ↗
Silicone insert overmolding ↗

Grade, hardness, flash, substrate interfaces, handling and the intended sealing or assembly test.

Precision plastic parts

Plastic micro injection molding ↗
Precision and production molding ↗
Connector plastic components ↗
MT ferrule tooling and development ↗

Material, fine features, part removal, measurement and a controlled path to repeat production.

Combined material structures

Plastic insert molding and overmolding ↗
Two-shot and three-shot molding ↗
All molding routes ↗

Define material regions, sequence, bonding or retention, equipment and final assembly acceptance.

04 / Forming and electronics-packaging tooling

Hot-press tooling and forming · Thermoforming and vacuum forming · Blow-molding development · Extrusion tooling and profiles

IC tray injection molds · Carrier-tape pocket tools · Connector pick-up-cap molds · Packaging tooling overview

05 / Finishing, assembly and automated delivery

Part finishing, decoration and assembly · Production, assembly and packaging automation · Micro-part handling concept · Projects and solution examples

06 / Choose the application

Power tools and battery cases · Cosmetic packaging · Medical instrument housings · Automotive lighting housings · Industrial instruments · Consumer electronics · Application overview

Engineering before the order

ESI through production · Material selection · DFM, trials and validation · Tooling and export guides · Procurement FAQ · Engineering articles